Rapid Prototyping and On-Demand Production for

Aerospace
Industry

Get high-quality manufacturing services for your custom aerospace prototypes and production parts.
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Why
Choose Us

XCD offers reliable aerospace prototyping and production, from simple to complex aerospace parts. With a combination of advanced technologies and excellent manufacturing expertise, we can bring your aerospace products to life in the most effective ways. Regardless of the part's complexity, we can help you reach your goals through rapid prototyping, bridge tooling, and low-volume production.

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High Quality Parts

Our aerospace prototyping services offer parts that meet the highest tolerances and precision requirements. We can manufacture aerospace components with tolerances up to +/-0.001 inches. Our machining technologies and expertise also help us ensure the precision of your aerospace prototype.

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Fast Lead Time

With instant quotes and rapid prototyping technologies, XCD can help you reduce lead time by over 50%. Our extensive technical experience and skills help us achieve this in the most effective ways.

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Engineering Support

Being an ISO 9001:2015 certified organization, we guarantee that your aerospace components are manufactured utilizing the most suitable materials and techniques, like CNC machining, sheet metal fabrication, die casting and more.

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01  Prototyping

Get high-quality prototypes for early-stage product development. Test your designs, make important material and design iterations, and get prototypes ready for testing. At this stage, we will help you create prototypes according to your product’s requirements and design files. Depending on your needs, we will use low-cost materials and processes to develop parts similar to the final product. 

  • Rapid material and design iterations
  • Detailed prototypes for complex geometries
  • Models similar to final products
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02   Engineering Validation and Testing

Iterate easily and quickly on precise functional prototypes to ensure all performance requirements are met. Our functional prototypes help you identify every design risk and easily mitigate these risks. This may require several iterations to ensure the prototypes meet all functional requirements and performance metrics.

  • Precision parts manufacturing
  • Reliable design and engineering support
  • Optimized material properties for custom designs
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03  Design Validation and Testing

Effectively validate part functionality, performance, and appearance with a wide range of material and surface finishing options. This stage of production helps you analyze the final feel and look of the aerospace component. XCD has a wide range of mechanical designs, materials, and finishes that will meet your unique demands.

  • High-quality parts for consumer and market testing
  • Performance and appearance validation
  • Durable and quality surface finishes
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04 Production Validation and Testing

Prepare your design for full-scale production with production-grade manufacturing capabilities and advanced quality control. Gain control and get feedback on your design from the DVT stage to ensure you achieve production goals. Make final changes to your model to ensure more effective manufacturing. 

  • Rapid delivery of production-quality parts
  • Verification of manufacturing processes
  • Low-volume production tooling
  • Verify functionality of production-ready parts
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05  Mass Production

Seamlessly move from product testing to mass production of end-use parts. Gain access to the adoption of precise quality requirements and rapid delivery of final products. We take charge of your parts’ production with our engineering expertise and advanced manufacturing process. Our professional technicians ensure your production yield and quality remain high while lowering costs and lead times.

  • High-quality custom end-use parts
  • Tight tolerances on precision machined parts
  • Secondary operations for better surface requirements
  • Rigorous inspection and quality control

Our Manufacturing Services

XCD offers top-notch manufacturing capabilities, perfect for rapid prototypes and custom production orders. Our self-owned factory and extensive Chinese manufacturing network are equipped to deliver complex, and quality parts efficiently.

CNC Machining

CNC milling, turning & precision machining for prototypes and end-use parts. ±0.001″ tolerance, 0.020″ thin walls, 1-day lead times.

Injection Molding

Get plastic injection molding, overmolding & insert molding with fast & production tooling. No MOQ. T1 samples in 2 weeks. Scale 1 to 1M units.

Sheet Metal Fabrication

Expert laser cutting, bending, welding & stamping. Fast, precise sheet metal prototypes to production. 3-day lead time. 0.008 in. thin walls.

3D Printing

SLA, HP MJF, SLS & SLM for functional prototypes & low-volume 3D printing. ±0.008 in. precision. 1-day lead time.

Extrusion

Offer high quality, low-cost metal extrusions with a variety of post-machining options. Rapid 2-week delivery.

Die Casting

High-volume precision die casting: Aluminum/Zinc/Magnesium/Copper. 0.03in walls, 1000+ unit batches.

Vacuum Casting

Rapid soft-tooled plastic prototypes: ±0.002″ precision, 20 parts in 15 days. Cost-effective small-batch alternative to injection molding. Ideal for fast iterations.

Wire EDM

Precision sinker & wire EDM: Sharp inside corners & thin walls. Burr-free micromachining with 0.001-0.01″ kerf. Ideal for tooling-free complex geometries.
Aerospace

Materials &
Surface Finishes 

Materials

We provide a wide range of materials, including metals, plastics, and composites.

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Surface Finishing

We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.

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Applications of

Aerospace Parts

Our manufacturing capabilities help accelerate the production of a wide range of aerospace components for unique applications. Here are some of the common aerospace applications:

  • Rapid tooling, brackets, chassis, and jigs
  • Heat exchangers
  • Custom fixturing
  • Conformal cooling channels
  • Turbo pumps and manifolds
  • Fit check gauges
  • Fuel nozzles
  • Gas and liquid flow components

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Specialist
Industries

Aerospace

Aerospace

Automotive

Automotive

Industrial Automation

Industrial Automation

Electronics

Electronics

Robotics

Robotics

Consumer Products

Consumer Products

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